Activities

Due to our long ex­perience with planning and exe­cution of material flow and pro­duction sys­tems, we are able to design con­struction con­cepts, res­pectively specifi­cations, that are specially customized to your require­ments and qualifi­cations of your maintenance and operating personnel.

The following services are available:

• Planning of complete industrial production controls systems
• Component selection and adaption of components for the respective application
• Generating of production specific construction concepts such as controls choice, material requirement lists, installation instructions for control cabinets and fittings.
• Working out of standardized software structures of PLC systems
• Generating guidelines for system documentations.
• Generating of unit-related standard functioning blocks
• Working out of visualization concepts of production controls and equipment condition checks.
• Generating of functional specifications and specification sheets.

For a success­ful project reali­zation, we in­clude the com­plete team in the pro­ject organi­zation. We bene­fit from our long-term inter­national ex­perience in pro­ject work.

Our customers profit world­wide from our pro­fessional order ful­fill­ment in all pro­ject phases:

• Setting of mile­stones and frame­work
• Planing of the project struc­ture (pro­cesses, dates, costs, personnel and resources)
• Exe­cuting and con­trolling
• Finali­zation, presen­tation and product approval
• Evaluation and Review

We generate system soft­ware for process auto­mation, visuali­zation and superior communi­cation for estab­lished sys­tems such as SIEMENS S7, SINUMERIK, Rock­well or, if required, also other auto­mation sys­tems.

For the safety rele­vant con­trol tasks, that are increasingly becoming a part of PLC tasks, we develop closely with the machine builder safe pro­gram struc­tures.

Of course we gladly take over the refitting of older sys­tems.

Our offers in this area:

• PLC programs
• CNC processes
• Visualizations
• Fault trackings and loggings
• Computer inter­facing
• Bus couplings
• Standard soft­ware develop­ments
• Frequency con­verters
• Electronic safety devices
• Contact­less power supply

The hard­ware con­struction follows the planning guide­lines of the sys­tem supplier with parti­cular regards to the con­struction instruction and customer specifi­cations.

For the hard­ware docu­men­tation we use CAD/CAE sys­tems with EPLAN and AutoCAD.

Our port­folio for the hard­ware con­struction:

• Concept develop­ment
• Wiring dia­grams
• Assembly dia­grams
• Termi­nal dia­grams
• Installation plans
• Connection plans
• Parts lists
• Spare­parts lists
• Manuals
• Process and equip­ment descriptions
• Set-up of speci­fication sheet

All require­ments for elec­tric installation, inclu­ding site manage­ment, are part of our port­folio, which we exe­cute together with our quali­fied net­work partners, especially:

• Professional cabling and installations up to 1000V
• Power-, control-, bus- and network wiring
• Wiring of machines and conveying systems
• Complete system labeling according to customer wishes
• Material procurement according to requirements
• Site management and coordination

With our experienced and quali­fied employees and partners from our net­work, we can achieve the follow­ing for con­trol cabi­net con­struction:

• Installation and wiring of single and multiple en­closures, HMI en­closures, termi­nal boxes, etc.
• Com­plete or partial material procure­ment
• Pro­duction and testing according to the required standards, regu­lations and customer speci­fi­cations

In cooperation with AMS, a quali­fied partner from our group, we offer for all estab­lished robot types the com­­­plete spec­­­trum of robot tech­­­no­­logy like hand­­­ling, wel­­ding and gluing appli­­­cation, etc.

Our portfolio:

• Establish­­ment of standards
• Offline pro­­­gramming, Siemens PLM Process Simulate and virtual commissioning
• Online pro­gramming,
• Process optimi­­­zation
• 3D coordi­­­nation measure­­­ment with laser Tracker LEICA AT402
• Inte­gration in the res­­pec­­­tive con­­­trols sys­tem
• Training and instruction of maintenance and operator
• Pro­­gramming and optimi­­zation of wel­­ding current con­­trols
• Technical support of the pro­­duction plant until the serial pro­­duction

Our experienced team of engi­neers and tech­nicians supports you or if necessary con­ducts the commission of machines and sys­tems until appro­val.

Following activities are offered on site:

Commissioning

• Electrical checkup and commissioning of hard and soft­ware
• Optimi­zation of controls pro­cesses or pro­cesses
• Instruction and training
• Support at hand­over to opera­tor / final customer

Service portfolio

• Electric con­versions
• Moderni­zation of machines and sys­tems
• Prob­lem analy­sis and solution con­cepts
• Program changes
• Extenstions
• Retro­fitting
• Pro­duction support
• Profi­bus measure­ments and -logging