1. System Planning
Due to our long experience with planning and execution of material flow and production systems, we are able to design construction concepts, respectively specifications, that are specially customized to your requirements and qualifications of your maintenance and operating personnel.
The following services are available:
- Planning of complete industrial production controls systems
- Component selection and adaption of components for the respective application
- Generating of production specific construction concepts such as controls choice, material requirement lists, installation instructions for control cabinets and fittings.
- Working out of standardized software structures of PLC systems
- Generating guidelines for system documentations.
- Generating of unit-related standard functioning blocks
- Working out of visualization concepts of production controls and equipment condition checks.
- Generating of functional specifications and specification sheets.
2. Project Management
For a successful project realization, we include the complete team in the project organization. We benefit from our long-term international experience in project work.
Our customers profit worldwide from our professional order fulfillment in all project phases:
- Setting of milestones and framework
- Planing of the project structure (processes, dates, costs, personnel and resources)
- Executing and controlling
- Finalization, presentation and product approval
- Evaluation and Review
3. Software Development
We generate system software for process automation, visualization and superior communication for established systems such as SIEMENS S7, SINUMERIK, Rockwell or, if required, also other automation systems.
For the safety relevant control tasks, that are increasingly becoming a part of PLC tasks, we develop closely with the machine builder safe program structures.
Of course we gladly take over the refitting of older systems.
Our offers in this area:
- PLC programs
- CNC processes
- Fault trackings and loggings
- Computer interfacing
- Bus couplings
- Standard software developments
- Frequency converters
- Electronic safety devices
- Contactless power supply
4. Hardware Construction
The hardware construction follows the planning guidelines of the system supplier with particular regards to the construction instruction and customer specifications.
For the hardware documentation we use CAD/CAE systems with EPLAN and AutoCAD.
Our portfolio for the hardware construction:
- Concept development
- Wiring diagrams
- Assembly diagrams
- Terminal diagrams
- Installation plans
- Connection plans
- Parts lists
- Spareparts lists
- Process and equipment descriptions
- Set-up of specification sheet
5. Electric Installation, Site Management
All requirements for electric installation, including site management, are part of our portfolio, which we execute together with our qualified network partners, especially:
- Professional cabling and installations up to 1000V
- Power-, control-, bus- and network wiring
- Wiring of machines and conveying systems
- Complete system labeling according to customer wishes
- Material procurement according to requirements
- Site management and coordination
6. Control Cabinet Construction
With our experienced and qualified employees and partners from our network, we can achieve the following for control cabinet construction:
- Installation and wiring of single and multiple enclosures, HMI enclosures, terminal boxes, etc.
- Complete or partial material procurement
- Production and testing according to the required standards, regulations and customer specifications
7. Robot Programming
In cooperation with AMS, a qualified partner from our group, we offer for all established robot types the complete spectrum of robot technology like handling, welding and gluing application, etc.
- Establishment of standards
- Offline programming, Siemens PLM Process Simulate and virtual commissioning
- Online programming,
- Process optimization
- 3D coordination measurement with laser Tracker LEICA AT402
- Integration in the respective controls system
- Training and instruction of maintenance and operator
- Programming and optimization of welding current controls
- Technical support of the production plant until the serial production
8. Commissioning and Service
Our experienced team of engineers and technicians supports you or if necessary conducts the commission of machines and systems until approval.
Following activities are offered on site:
- Electrical checkup and commissioning of hard and software
- Optimization of controls processes or processes
- Instruction and training
- Support at handover to operator / final customer
- Electric conversions
- Modernization of machines and systems
- Problem analysis and solution concepts
- Program changes
- Production support
- Profibus measurements and -logging